Key Technologies for Lean Manufacturing of Large-Scale Lightweight UHPC Ribbed Exterior Wall Panels
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摘要: 针对超低能耗建筑对多功能一体化外围护部品的高质量制造需求,聚焦大型轻质超高性能混凝土(UHPC)密肋外墙板精益制造的关键技术难题,从大型轻质UHPC密肋外墙板构造和性能要求出发,研制了性能优良的钢纤维UHPC拌合物,开发了正打密肋胎模、高精度浇筑成型与高温低湿蒸汽养护三项核心工艺的完整精益制造体系。研究结果表明,该技术体系能够有效控制大型轻质UHPC密肋外墙板的收缩、翘曲变形与表观色差,成功提升了此类新型外墙板的产品质量与生产效率,实现精益制造目标,为推进超低能耗装配式建筑外围护部品的高水平制造提供了技术支撑与实践范例。
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关键词:
- 超低能耗建筑外围护部品 /
- 大型轻质UHPC密肋外墙板 /
- 精益制造技术
Abstract: To address the high-quality manufacturing demand for multi-functional integrated exterior enclosure components in ultra-low energy consumption buildings, this study focuses on the key technical challenges in the lean manufacturing of large-scale lightweight ultra-high performance concrete (UHPC) ribbed wall panels. Starting from the structural and performance requirements of such wall panels, a high-performance steel fiber-reinforced UHPC mixture was developed, and a complete lean manufacturing system integrating three core processes was established, including right-side-up ribbed formwork, high-precision casting molding, and high-temperature low-humidity steam curing. The research results indicate that this technical system can effectively control the shrinkage, warpage deformation, and surface discoloration of large-scale lightweight UHPC ribbed wall panels, successfully improving the product quality and production efficiency of these novel exterior wall panels and achieving the goal of lean manufacturing. This study provides technical support and practical examples for advancing the high-level manufacturing of exterior enclosure components in ultra-low energy prefabricated buildings. -
[1] 丁超,贾子杰,王振华,等. 基于生命周期评价的UHPC碳排放控制潜力评估[J]. 硅酸盐通报,2023,42(4):1242-1251. [2] 周芷萱,蒋友宝,刘军,等. 基于拓扑优化和模块化组成的UHPC围护结构受力性能研究[J]. 中外公路,2024,44(2):155-163. [3] 中建八局工程研究院,同济大学. UHPC反打轻质保温外挂墙板BLF研发与示范工程总结[R]. 上海:中建八局,2025. [4] 中华人民共和国住房和城乡建设部. 近零能耗建筑技术标准:GB/T 51350—2019[S]. 北京:中国建筑工业出版社,2019. [5] 中国建筑材料联合会. 超高性能混凝土(UHPC)外墙板:T/ CBMF 171—2022[S]. 北京:中国建材工业出版社,2022. [6] 樊俊江,於林锋. 超高性能混凝土(UHPC)在装配式建筑中的应用及质量控制指标[J]. 混凝土与水泥制品,2020(9):1-4. -
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