Research on Production Line Balance Optimization for UHPC Light-Gauge Steel Framing Sandwich Insulation Wall Panels Based on Mixed-Integer Nonlinear Programming and Genetic Algorithm
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摘要: 随着装配式建筑与绿色建造的不断推进,超高性能混凝土(UHPC)轻钢龙骨夹心保温墙板因其优异的力学性能、保温隔热能力及施工效率,已成为新型围护结构的发展重点。然而,该类墙板的生产工艺复杂、工序多、节拍差异显著,传统调度方式难以满足高效率与节能协同的生产需求。为此,以某典型墙板生产线为研究对象,围绕其作业节拍失衡、资源配置不合理等问题,构建了以节拍平衡率最大化为目标的混合整数非线性规划模型,并设计了一种融合遗传算法、模拟退火与动态变异控制的智能优化方法,解决了工序作业时间不均与资源配置离散性带来的调度难题。通过实测数据与仿真验证表明,优化方案可显著提升产线节拍均衡性与资源利用率,具有良好的工程适应性与推广价值。Abstract: With the advancement of prefabricated buildings and green construction, Ultra-High Performance Concrete (UHPC) Light-Gauge Steel Framing (LGSF) sandwich insulation wall panels have emerged as a key focus in developing new building enclosures, owing to their superior mechanical properties, thermal insulation performance, and construction efficiency. However, the manufacturing of such panels involves complex processes, multiple stages, and significant variations in takt time, making traditional scheduling methods inadequate for meeting the demands of high-efficiency and energy-synergized production. To address this, focusing on a typical wall panel production line and targeting issues such as unbalanced operation takt and irrational resource allocation, this study developed a Mixed-Integer Nonlinear Programming (MINLP) model aimed at maximizing the line-balancing rate. Furthermore, an intelligent optimization method was designed by hybridizing a genetic algorithm with simulated annealing and dynamic mutation control, thereby solving the scheduling challenges arising from uneven operation durations and discrete resource allocation. Validation through field data and simulations demonstrated that the optimized solution significantly enhanced line takt balance and resource utilization, indicating good engineering adaptability and promotion value.
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Key words:
- UHPC wall panels /
- line takt balance /
- MINLP /
- genetic algorithm /
- prefabricated buildings
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