Research on Intelligent Hoisting System for Prefabricated Wall Panels Based on Multimodal Perception and Collaborative Control
-
摘要: 针对装配式建筑墙板吊装过程中人工干预多、姿态调整难度大与精度低等问题,提出一种融合智能吊钩、自平衡吊梁与机器视觉的协同控制方法。设计了磁吸附定位机构与两级齿轮减速机构耦合的智能吊钩,实现了吊环的自动挂钩与脱钩;研发了基于滚珠丝杠的可调三吊点自平衡吊梁,采用姿态传感器-PID闭环控制策略,实现0.5°~15°倾角连续调节(调节精度±0.05°);构建双目视觉-嵌入式融合的识别系统,通过几何轮廓匹配算法实现墙板三维特征重建,经200组样本测试,类型识别准确率达98.2%。该系统集成了LoRa无线通信与模块化架构,工程实测表明,典型墙板吊装全流程时间缩短至传统工艺的62.4%,为装配式建筑施工自动化提供了高效、高可靠性的解决方案。Abstract: To address the issues of excessive manual intervention, difficulty in posture adjustment, and low precision during the hoisting process of prefabricated building wall panels, a collaborative control method integrating intelligent hooks, self-balancing lifting beams, and machine vision is proposed. An intelligent hook coupling a magnetic adsorption positioning mechanism with a two-stage gear reduction mechanism is designed to achieve automatic hooking and unhooking of lifting rings. A self-balancing adjustable three-point lifting beam based on ball screws is developed, employing a posture sensor-PID closed-loop control strategy to enable continuous tilt angle adjustment within the range of 0.5° to 15°. A binocular vision-embedded fusion recognition system is constructed, utilizing a geometric contour matching algorithm to achieve 3D feature reconstruction of wall panels. Through 200 sample tests, the type recognition accuracy reached 98.2%. The system integrates LoRa wireless communication and a modular architecture. Engineering tests demonstrate that the entire hoisting process for typical wall panels is reduced to 62.4% of the time required by traditional methods, providing an efficient and highly reliable solution for automation in prefabricated building construction.
-
[1] 范青玉,孙瑞武,吕悦. 装配式建筑的技术经济分析[J]. 工业建筑,2023,53(增刊1):815-817. [2] 刘学春,商子轩,张冬洁,等. 装配式多高层钢结构研究要点与现状分析[J]. 工业建筑,2018,48(5):1-10. [3] 马倩. 装配式建筑发展瓶颈与对策[J]. 住宅与房地产,2021(6):37-38. [4] 肖帅. 装配式建筑建设过程多主体信息协同研究[D]. 北京:北京交通大学,2019. [5] 焦安亮,冯大阔,程晟钊,等. 装配式建筑构件高效吊装安装综合装备与施工技术[J]. 建筑结构,2019,49(增刊2):568-573. [6] 薛茹,王新渊,史科. 基于建筑信息建模技术的装配式建筑施工问题及对策分析[J]. 工业建筑,2018,48(11):207-210. [7] 田昱. 基于装配式建筑智能化的现场进度管理模型[J]. 中国建筑金属结构,2025,24(13):193-195. [8] 林志豪,莫芝枫,李宗社,等. 多模态感知融合技术在堆取料机自动化控制中的应用[J]. 冶金与材料,2025,45(8):121-123. [9] 牛咪. 基于多传感融合的预制构件吊装信息智能标注与精准控制[D]. 南京:东南大学,2022. [10] 张颖,刘洋,赵鹏程,等. 机器视觉下吊装作业吊物与吊钩实时监测方法[J]. 安全与环境学报,2025,25(2):508-517. [11] 徐佳琦. 可遥控自动吊钩的设计与研究[D]. 北京:北京建筑大学,2024. [12] 颜旭众,朱怡巧,张宏,等. 预制构件吊装延误干扰智能感知与评估[J]. 土木工程与管理学报,2025,42(1):104-111. [13] 杨志伟,吴凯军,刘劲云,等. 基于精准对位的钢箱梁吊装智能控制系统研究[J]. 公路,2025,70(6):155-160. [14] 郭佳,徐兴洋,张佳兴,等. 基于MATLAB的PID控制和模糊控制比较[J]. 工程机械,2025,56(5):67-72. [15] 吴宗泽,高志. 机械设计师手册[M]. 北京:机械工业出版社,2019. [16] 王学广. 基于机器视觉的水下目标三维重建关键技术研究[D]. 镇江:江苏科技大学,2024. -
点击查看大图
计量
- 文章访问数: 24
- HTML全文浏览量: 9
- PDF下载量: 0
- 被引次数: 0
登录
注册
E-alert
登录
注册
E-alert
下载: