Development of a Pre-Tightening Force Quantitative Exerting Device and Research on the Control Effect of Anchorage Parameters
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摘要: 为解决巷道锚杆预紧力定量施加难题,以及明确不同锚杆锚固长度与预紧力组合作用下巷道围岩控制效果,研发了可自动退锚的预紧力定量施加装置,设计并开展了4种锚杆锚固长度与预紧力组合现场对比试验。研究结果表明:研发的预紧力定量施加装置的室内测试设计值和实际值之间差异率不超过4%,现场测试不超过10%,满足使用要求;锚杆受力主要分为快速增长阶段、缓慢增长阶段和稳定变化阶段,与围岩变形规律基本一致;锚固剂安装实测平均值均小于设计值,锚固长度损失率随着围岩变形速率增加而增加,随着变形趋于稳定,锚固长度损失也基本消失;当锚固长度不变,预紧力提高1倍,围岩变形量减少40%和35%时,控制效果显著;预紧力为60 kN,锚固长度缩短了0.4 m,围岩变形差异率维持在16%以内,证实了增大预紧力对围岩稳定性具有显著提升作用。试验结果显示,在特定工况下适度减小锚固段长度,对围岩支护效果的影响并不显著,这一发现与既有研究结论相吻合。Abstract: To address the challenge of quantitatively exerting bolt pre-tightening force in roadway support and to clarify the control effect on surrounding rock under different combinations of anchorage length and pre-tightening force, a self-retracting pre-tightening force quantitative exerting device was developed, and four field comparative tests of different bolt anchorage length and pre-tightening force combinations were designed and carried out. The results showed that the device exhibited a deviation of less than 4% between the design and actual pre-tightening force values in laboratory tests and less than 10% in field tests, demonstrating that it met all operational requirements. The bolt stress evolution exhibited three distinct stages: a rapid increase, a slow increase, and a stabilization stage, which was basically consistent with the deformation behavior of the surrounding rock. Furthermore, the measured average values of the anchorage agent installation fell below the design values. The loss rate of the anchorage length increased with a higher deformation rate of the surrounding rock. This loss essentially ceased as the deformation tended to stabilize. When the anchorage length remained constant, doubling the pre-tightening force resulted in a reductions in surrounding rock deformation of 40% and 35% in the respective tests, demonstrating a significant control effect. When a pre-tension force of 60 kN was applied and the anchorage length was reduced by 0.4 meters, the deviation in surrounding rock deformation maintained within 16%. This confirmed that increasing the pre-tension force significantly enhanced surrounding rock stability. The experimental results indicated that a moderate reduction in anchorage length, under specific conditions, did not significantly affect the support effect of the surrounding rock, which is consistent with existing research conclusions.
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