Research on the Effects of Web Thickness and Eccentric Loading on the Fatigue Strength of Upper Flange-to-Web Welds in Steel Crane Beams
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摘要: 针对钢吊车梁中上翼缘与腹板连接焊缝疲劳开裂的破坏现象,统计实际工程中出现上翼缘与腹板连接焊缝疲劳开裂的案例。选取某炼钢厂房吊车梁为研究对象,采用雨流计数法实测吊车梁的欠载效应的等效系数,获得吊车梁应变时程和应力循环次数统计结果。进一步,从不同偏心荷载作用的有限元模型出发,对比分析吊车梁在不同偏心距的疲劳荷载作用下的应力,并进行不同腹板厚度条件下吊车梁疲劳强度验算。结果表明:偏心荷载会影响钢吊车梁腹板疲劳性能,增大腹板厚度可明显降低腹板剪应力水平,提高吊车梁的疲劳强度。在以后的钢吊车梁疲劳设计中,应对偏心荷载因素予以考虑,建议适度增大腹板厚度。Abstract: To address the fatigue cracking phenomenon in the connection weld between the upper flange and the web of steel crane beams, a statistical analysis was conducted on actual engineering cases involving such fatigue cracking. Taking a crane beam from a steel plant as the research subject, the rainflow counting method was used to measure the equivalent coefficient of underload effects, and the strain time history and statistical results of stress cycle counts are obtained. Based on finite element models under different eccentric loads, the stress distribution in the crane beam under fatigue loading with varying eccentricities was compared and analyzed. Additionally, the fatigue strength of the crane beam under different web thickness conditions was verified. The results indicate that eccentric loading adversely affects the fatigue performance of steel crane beam webs. Increasing web thickness significantly reduces the shear stress level in the web and enhances the overall fatigue strength of the beam. In future fatigue design of steel crane girders, eccentric loading should be taken into account, and it is recommended to moderately increase the web thickness.
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Key words:
- steel crane beam /
- eccentric load /
- fatigue strength verification
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