Key Construction Techniques for Whole-Hole Lifting and Erection of Long-Span Steel Girders of the Hong Kong-Zhuhai-Macao Bridge
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摘要: 港珠澳大桥深水区CB03合同段非通航孔桥钢箱梁以及跨崖13-1气田管线桥钢箱梁共计68跨,均采用整体起吊方案进行施工。其中66跨采用4000 t浮吊单独整体吊装,另外2跨为跨崖气田管线桥边跨大节段(长度分别为152.6,151.15 m),采用4000 t、2600 t双浮吊抬吊。为最大限度减少吊具拆装次数,同时又满足多种规格钢箱梁的吊装,专门设计了单层、一字形桁架梁形式的专用吊具,能满足非通航孔桥所有规格梁段的吊装。吊装前,对墩顶调位处箱梁加固以及牛腿调位箱梁加固进行了计算分析。吊装中,钢箱梁最大应力为231 MPa的局部应力集中,小于容许应力250 MPa,钢箱梁内部加劲加固后满足施工工艺的需求。钢箱梁吊装调位采用初调位系统、墩顶调位系统、牛腿调位系统等,调位精度可达到水平精度2 mm、竖向精度1 mm,能满足港珠澳大桥钢箱梁安装精度要求。Abstract: The steel box girders for the non-navigable bridge sections in the Contract Section CB03 of the Hong Kong-Zhuhai-Macao Bridge's deep-water zone, along with those of the Yacheng 13-1 gas-field pipeline bridge, comprise a total of 68 spans. All of these were constructed using an integrated lifting scheme. Among these, 66 spans were individually lifted using a 4000 t floating crane. The other two spans, which are large segments of the Yacheng gas-field pipeline (with lengths of 152.6 m and 151.15 m, respectively), were lifted using a combination of 4000 t and 2600 t floating cranes. To minimize the frequency of assembly and disassembly of the equipment, and to meet the lifting requirements for steel box girders of various specifications, a specially designed lifting rig was developed. This rig features a single-layer, straight-truss beam structure and is capable of lifting all types of non-navigable bridge girders. Prior to hoisting, computational analysis was performed on the box girder reinforcement at the pier-top adjustment locations and the bull leg adjustment points. During the actual lifting process, the maximum stress observed in the steel box girder was 231 MPa, resulting from localized stress concentration. This value remained below the allowable stress limit of 250 MPa. Internal reinforcements within the girder also satisfied the construction technical requirements. The positioning and adjustment of the steel box girder during hoisting were achieved using an initial alignment system, a pier-top adjustment system, and a corbel adjustment system. The achieved alignment accuracy reached 2 mm horizontally and 1 mm vertically, meeting the stringent installation precision requirements for the steel box girders of the Hong Kong-Zhuhai-Macao Bridge.
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