Source Journal of Chinese Scientific and Technical Papers
Included as T2 Level in the High-Quality Science and Technology Journals in the Field of Architectural Science
Core Journal of RCCSE
Included in the CAS Content Collection
Included in the JST China
Indexed in World Journal Clout Index (WJCI) Report
Volume 55 Issue 7
Jul.  2025
Turn off MathJax
Article Contents
CHEN Feiqi, XUE Jiang, LU Peng, WANG Jian, DING Daiwei. Advances in Key Technologies for Steel Structure Operation and Maintenance Based on Machine Vision[J]. INDUSTRIAL CONSTRUCTION, 2025, 55(7): 131-142. doi: 10.3724/j.gyjzG25031702
Citation: CHEN Feiqi, XUE Jiang, LU Peng, WANG Jian, DING Daiwei. Advances in Key Technologies for Steel Structure Operation and Maintenance Based on Machine Vision[J]. INDUSTRIAL CONSTRUCTION, 2025, 55(7): 131-142. doi: 10.3724/j.gyjzG25031702

Advances in Key Technologies for Steel Structure Operation and Maintenance Based on Machine Vision

doi: 10.3724/j.gyjzG25031702
  • Received Date: 2025-03-17
    Available Online: 2025-09-12
  • This paper systematically reviews advancements in bolt loosening and loss detection, weld defect identification, local deformation monitoring, and corrosion localization and severity assessment. To address the limitations of traditional manual-feature-based methods—such as poor environmental adaptability—deep learning and 3D reconstruction techniques have been employed to enable automatic feature extraction, multi-scale detection, and spatial deformation quantification, greatly enhancing detection accuracy and intelligence. To overcome challenges such as complex background interference and small-target omission, researchers have introduced attention mechanisms, feature pyramid networks, multimodal data fusion, and semi-supervised transfer learning to improve model robustness and generalization. Nevertheless, current technologies still face challenges including insufficient dataset diversity, limited algorithm robustness, and difficulties in real-time deployment. Future development directions will include strengthening multimodal collaborative sensing and 3D reconstruction integration, building continuously adaptive learning models, enabling real-time cloud-edge collaborative analysis, and advancing intelligent inspection systems integrated with digital twin frameworks. These advancements will drive the maintenance of steel structures towards full automation, intelligence, and systematization.
  • loading
  • [1]
    周红波,高文杰,黄誉. 钢结构事故案例统计分析[J]. 钢结构,2008,23(6):28-31.
    [2]
    CHA Y J,YOU K,CHOI W. Vision-based detection of loosened bolts using the Hough transform and support vector machines[J]. Automation in Construction,2016,71:181-188.
    [3]
    NGUYEN T C,HUYNH T C,RYU J Y,et al. Bolt-loosening identification of bolt connections by vision image-based technique[C]// Nondestructive Characterization and Monitoring of Advanced Materials,Aerospace,and Civil Infrastructure 2016. Bellingham:SPIE,2016:227-243.
    [4]
    ZHAO X,ZHANG Y,WANG N. Bolt loosening angle detection technology using deep learning[J]. Structural Control and Health Monitoring,2019,26(1),e2292.
    [5]
    LAO W,CUI C,ZHANG D,et al. Computer vision‐based autonomous method for quantitative detection of loose bolts in bolted connections of steel structures[J]. Structural Control and Health Monitoring,2023,30(1),8817058.
    [6]
    周明涛,张永敬. 基于3D点云和深度学习的动车组螺栓松动智能检测研究[J]. 智慧轨道交通,2022,59(6

    ):62-66.
    [7]
    赵欣欣,钱胜胜,刘晓光. 基于卷积神经网络的铁路桥梁高强螺栓缺失图像识别方法[J]. 中国铁道科学,2018,39(4):56-62.
    [8]
    卓德兵. 基于计算机听觉与视觉技术的钢桁架螺栓连接损伤检测研究[D]. 重庆:重庆大学,2021.
    [9]
    张洪,朱志伟,胡天宇,等. 基于改进YOLOv5s的桥梁螺栓缺陷识别方法[J]. 吉林大学学报(工学版),2024,54(3):749-760.
    [10]
    LUO P,WANG B,WANG H,et al. An ultrasmall bolt defect detection method for transmission line inspection[J]. IEEE Transactions on Instrumentation and Measurement,2023,72:1-12.
    [11]
    崔闯,罗纯坤,邱师津,等. 基于数据深度增强的钢桥螺栓脱落智能检测方法研究[J]. 桥梁建设,2024,54(2):39-47.
    [12]
    王域辰,冯海龙,刘伯奇. 基于YOLO算法的高速铁路客运车站钢结构雨棚螺栓缺失检测系统[J]. 铁道学报,2023,45(12):1-10.
    [13]
    LIU B,ZHANG X,GAO Z,et al. Weld defect images classification with vgg16-based neural network[C]// International Forum on Digital TV and Wireless Multimedia Communications. Singapore:Springer Singapore,2017:215-223.
    [14]
    MA G,YU L,YUAN H,et al. A vision-based method for lap weld defects monitoring of galvanized steel sheets using convolutional neural network[J]. Journal of Manufacturing Processes,2021,64:130-139.
    [15]
    CHEN Y,WANG J,WANG G. Intelligent welding defect detection model on improved r-cnn[J]. IETE Journal of Research,2023,69(12):9235-9244.
    [16]
    JI C,WANG H,LI H. Defects detection in weld joints based on visual attention and deep learning[J]. NDT& E International,2023,133,102764.
    [17]
    WANG J,MU C,MU S,et al. Welding seam detection and location:deep learning network-based approach[J]. International Journal of Pressure Vessels and Piping,2023,202,104893.
    [18]
    JI W,LUO Z,LUO K,et al. Computer vision-based surface defect identification method for weld images[J]. Materials Letters,2024,325,136972.
    [19]
    KUMAR D D,FANG C,ZHENG Y,et al. Semi-supervised transfer learning-based automatic weld defect detection and visual inspection[J]. Engineering Structures,2023,292,116580.
    [20]
    GUO W,LIU K,QU H. Welding defect detection of X-ray images based on Faster R-CNN model[J]. Journal of Beijing University of Posts and Telecommunications,2019,42(6):20-29.
    [21]
    ROCA B F,DHIERRO P J,RIBES L F,et al. Development of an ultrasonic weld inspection system based on image processing and neural networks[J]. Nondestructive Testing and Evaluation,2017,32(7):678-692.
    [22]
    BUONGIORNO D,PRUNELLA M,GROSSI S,et al. Inline defective laser weld identification by processing thermal image sequences with machine and deep learning techniques[J]. Applied Sciences,2022,12(12),6455.
    [23]
    HAN Y,FAN J,YANG X. A structured light vision sensor for on-line weld bead measurement and weld quality inspection[J]. International Journal of Advanced Manufacturing Technology,2019,102(9):2055-2065.
    [24]
    赵亚波,王智. 基于三维激光点云的钢结构变形分析[J]. 测绘通报,2021,(5):155-158.
    [25]
    LIU Y F,LIU X G,FAN J S,et al. Refined safety assessment of steel grid structures with crooked tubular members[J]. Automation in Construction,2019,99:249-264.
    [26]
    诸宏博,谢忠,傅林峰. 三维激光扫描技术在钢结构检测技术中的应用研究[J]. 建筑结构,2023,53(增刊2):1739-1743.
    [27]
    WEI X C,FAN J S,LIU Y F,et al. Automated inspection and monitoring of member deformation in grid structures[J]. Computer-Aided Civil and Infrastructure Engineering,2022,37(10):1277-1297.
    [28]
    XU M N,SUN L M,LIU Y F,et al. Member separation and deformation recognition of spatial grid structures in-service[J]. Engineering Structures,2024,304,117642.
    [29]
    WANG J T,LIU Y F,LIU X G,et al. Photogrammetry-based bending monitoring and load identification of steel truss structures[J]. Advances in Structural Engineering,2023,26(13):2543-2561.
    [30]
    LYDON D,LYDON M,TAYLOR S,et al. Development and field testing of a vision-based displacement system using a low cost wireless action camera[J]. Mechanical Systems and Signal Processing,2019,121:343-358.
    [31]
    KROMANIS R,KRIPAKARAN P. A multiple camera position approach for accurate displacement measurement using computer vision[J]. Journal of Civil Structural Health Monitoring,2021,11(3):661-678.
    [32]
    HAGIWARA T,SHIMAMOTO Y,SUZUKI T. Non-contact detection of degradation of in-service steel sheet piles due to buckling phenomena by using digital image analysis with Hough transform[J]. Frontiers in Built Environment,2022,8,948232.
    [33]
    KHAYATAZAD M,DE P L,DE W W. Detection of corrosion on steel structures using automated image processing[J]. Developments in the Built Environment,2020,3,100022.
    [34]
    VOROBEL R,IVASENKO I,BEREHULYAK O,et al. Segmentation of rust defects on painted steel surfaces by intelligent image analysis[J]. Automation in Construction,2021,123,103515.
    [35]
    FONDEVIK S K,STAHL A,TRANSETH A A,et al. Image segmentation of corrosion damages in industrial inspections[C]// 2020 IEEE 32nd International Conference on Tools with Artificial Intelligence(ICTAI). Los Alamitos:IEEE Computer Society,2020:787-792.
    [36]
    TIAN Z,ZHANG G,LIAO Y,et al. Corrosion identification of fittings based on computer vision[C]// 2019 International Conference on Artificial Intelligence and Advanced Manufacturing(AIAM). New York:IEEE,2019:592-597.
    [37]
    PAN F. Corrosion detection method of substation aboveground steel structure based on deep learning[C]// 2022 7th Asia Conference on Power and Electrical Engineering(ACPEE). New York:IEEE,2022:2234-2238.
    [38]
    HUANG I F,CHEN P H. Automated steel bridge coating rust defect recognition method based on U-net fully convolutional networks[C]// 2020 IEEE 2nd International Conference on Architecture,Construction,Environment and Hydraulics(ICACEH). New York:IEEE,2020:18-21.
    [39]
    CHEN Q,WEN X,LU S,et al. Corrosion detection for large steel structure base on uav integrated with image processing system[C]// IOP Conference Series:Materials Science and Engineering. Bristol:IOP Publishing,2019,608(1),012020.
    [40]
    HAN Q,ZHAO N,XU J. Recognition and location of steel structure surface corrosion based on unmanned aerial vehicle images[J]. Journal of Civil Structural Health Monitoring,2021,11(5):1375-1392.
    [41]
    NASH W,ZHENG L,BIRBILIS N. Deep learning corrosion detection with confidence[J]. NPG Materials Degradation,2022,6(1),26.
    [42]
    KATSAMENIS I,PROTOPAPADAKIS E,DOULAMIS A,et al. Pixel-level corrosion detection on metal constructions by fusion of deep learning semantic and contour segmentation[C]// International Symposium on Visual Computing. Cham:Springer International Publishing,2020:160-169.
    [43]
    KHAYATAZAD M,HONHON M D W W. Detection of corrosion on steel structures using an artificial neural network[J]. Structure and Infrastructure Engineering,2023,19(12):1860-1871.
    [44]
    DAS A,DORAFSHAN S,KAABOUCH N. Autonomous image-based corrosion detection in steel structures using deep learning[J]. Sensors,2024,24(11),3630.
    [45]
    HATHOUT I,CALLERY K,HATHOUT T,et al. Digital image expert system for corrosion analysis of steel transmission structures[C]// 2017 IEEE Power& Energy Society General Meeting. New York:IEEE,2017:1-5.
    [46]
    逯鹏,赵天淞,王剑,等. 基于计算机视觉的钢结构表面锈蚀程度检测方法[J]. 工业建筑,2024,54(8):133-139.
    [47]
    WANG Y,SHEN X,WU K,et al. Corrosion grade recognition for weathering steel plate based on a convolutional neural network[J]. Measurement Science and Technology,2022,33(9),095014.
    [48]
    KATSAMENIS I,DOULAMIS N,DOULAMIS A,et al. Simultaneous precise localization and classification of metal rust defects for robotic-driven maintenance and prefabrication using residual attention U-Net[J]. Automation in Construction,2022,137,104182.
    [49]
    RAHMAN A,WU Z Y,KALFARISI R. Semantic deep learning integrated with RGB feature-based rule optimization for facility surface corrosion detection and evaluation[J]. Journal of Computing in Civil Engineering,2021,35(6),04021018.
    [50]
    ZHOU Q,DING S,FENG Y,et al. Corrosion inspection and evaluation of crane metal structure based on UAV vision[J]. Signal,Image and Video Processing,2022,16(6):1701-1709.
    [51]
    AMELI Z,NESHELI S J,LANDIS E N. Deep learning-based steel bridge corrosion segmentation and condition rating using Mask RCNN and YOLOv8[J]. Infrastructures,2023,9(1),3.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (54) PDF downloads(4) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return