Welding Process of High-Performance S31603/Q420qENH Composite Steel Plate and Effect of Ferrite Content on Welding Joint Performance
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摘要: 随着高性能耐候/不锈钢复合板在高原复杂环境桥梁建设工程中的应用日益广泛,高性能复合板的焊接成为高原复杂环境桥梁建设中的关键一环。研究了高性能S31603/Q420qENH复合钢板的焊接工艺,分别采用自主研制的基层耐候药芯焊丝JWT60NHQ、过渡层JWE309LMoT1-1药芯焊丝、覆层JWE316LT1-1药芯焊丝对复合试板进行焊接,制定最优的焊接工艺控制方案,为获得性能稳定的焊接接头作保障。通过设计调整配方,得到不同铁素体含量的过渡层焊材,分析过渡层焊材铁素体含量对复合板接头各项性能的影响,检验测试焊接接头各区域元素分布、接头硬度、-40 ℃冲击性能、耐腐蚀性能等。综合分析获得最优的焊接工艺制度,并得出过渡层焊材熔敷金属中铁素体数FN为10~13(铁素体含量为10.8%~14.3%)时,能为复合板接头各项性能稳定提供保障。
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关键词:
- S31603/Q420qENH复合钢板 /
- 过渡层 /
- 铁素体含量 /
- 力学性能
Abstract: With the increasing application of high-performance weather-resistant/stainless steel composite panels in the construction of bridges on plateaus with complex environment, welding of high-performance composite panels has become a key link. The welding process of high-performance S31603/Q420qENH composite steel plates was studied, and the composite test plates were welded using the independently developed base-layer weathering flux core welding wire JWT60NHQ, transition layer JWE309LMoT1-1 flux core welding wire, and cladding JWE316LT1-1 flux core welding wire, and the optimal welding process control plan was formulated to ensure the acquisition of stable welding joints. This study obtained transition layer welding materials with different ferrite contents through design and adjustment of the formula, analyzed the impact of the ferrite content of the transition layer welding material on various properties of the composite board joints, and tested the element distribution in each area of the welded joint, joint hardness, impact performance of -40 ℃, corrosion resistance, etc.Comprehensive analysis obtained the optimal welding process system, and it was concluded that when the ferrite number FN in the welded metal of the transition layer welding material was 10~13 (ferrite content was 10.8%~14.3%), it can provide guarantee for the performance's stability of the composite panel joints. -
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