Research on Intelligent Manufacturing Processes for Double-Welded Hot-Rolled Square and Rectangular Hollow Sections and Structural Members
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摘要: 目前方形和矩形钢管生产工艺主要由4块钢板拼焊或通过冷成型加工而成,钢板拼焊方矩管构件存在纵向焊和电渣焊工作量大、梁柱节点力学性能不优等问题,冷成型方矩管构件存在截面4个角部冷作硬化、冷成型部位可焊性差等问题。另外,以上方矩管构件生产工艺还存在加工工艺复杂,不适用高效能智能制造等缺点。面向钢结构智能制造,提出了双焊缝热轧方矩管构件生产工艺,方矩管构件通过两肢等壁厚热轧槽钢拼焊,分离式隔板等工序,并采用智能制造方法进行高效制造。重点介绍方矩管型材的技术要求、结构节点设计及智能制造工艺等相关内容,为此类构件产品的开发提供指引。Abstract: At present, the production processes of square and rectangular steel tubes mainly involve welding four steel plates together or cold forming. The welded square and rectangular tube components have problems such as large amounts of longitudinal and electroslag welding work and suboptimal mechanical performance at beam-column joints. The cold-formed square and rectangular tube components have issues like cold work hardening at the four corners of the cross-section and poor weldability at the cold-formed parts. Additionally, the above production processes of square and rectangular tube components are complex and not suitable for high-efficiency intelligent manufacturing. Focusing on intelligent manufacturing of steel structures, a production process for double-welded seam hot-rolled square and rectangular tube components is proposed. The square and rectangular tube components are fabricated by welding two equal-thickness hot-rolled channel steels together, with separate partition plates and other processes, and are manufactured efficiently using intelligent manufacturing methods. This paper mainly introduces the technical requirements of the square and rectangular tube profiles, the design of structural nodes, and the intelligent manufacturing process, providing guidance for the development of such components.
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