高效能标准化型材钢构件数字化制造及生产线研究

陈振明; 李庆伟; 杨高阳; 邱林波

doi:10.3724/j.gyjzG25060606

高效能标准化型材钢构件数字化制造及生产线研究

doi: 10.3724/j.gyjzG25060606

1. 中建钢构股份有限公司, 广东深圳 518118;
2. 中国钢结构协会, 北京 100088

基金项目:

国家重点研发计划(2022YFC3801900)。

详细信息

作者简介:
陈振明,博士,正高级工程师,主要从事钢结构设计施工及钢结构智能建造方面的研究,chenzm@cscec.com。

通讯作者:
杨高阳,硕士,高级工程师,主要从事钢结构智能建造及高效焊接的研究,zjgg_yanggaoyang@cscec.com。

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出版历程
- 收稿日期: 2025-06-06
- 网络出版日期: 2025-10-24

Research on Digital Manufacturing and Production Lines for High-Efficiency & High-Performance Standardized Profile Steel Components

1. China Construction Steel Structure Co., Ltd., Shenzhen 518118, China;
2. China Steel Construction Society, Beijing 100088, China

摘要

摘要: 型材钢构件标准化程度高、施工便捷,属于绿色高效能钢材,目前加工方式存在劳动密集、效率低等问题。实现型材钢构件数字化制造关键在于先进制造工艺、生产控制系统与智能装备相结合,基于三维模型驱动和视觉传感技术,形成型材钢构件数字化切割、焊接、表面清洁、喷涂工艺及先进智能装备。开发钢结构制造材料云虚拟系统,打通业财与物联网,实现从钢材下单到车间下料全流程数字化管理。建立型钢构件生产线制造执行系统,实时采集加工设备数据,可视化监控构件加工状态。最后通过工程应用对型材钢构件数字化制造及生产线进行验证,以期为业内同行开展相关研究与应用工作提供参考。
- 型材钢构件 /
- 数字化制造 /
- 模型驱动 /
- 视觉传感 /
- 智能装备
Abstract: Profile steel components, characterized by their high degree of standardization and construction convenience, are considered green and high-efficiency & high-performance steel materials. However, the current processing methods have problems such as labor intensity and low efficiency. The key to realizing the digital manufacturing of profile steel components lies in the combination of advanced manufacturing processes, production control systems, and intelligent equipment. Based on three-dimensional model-driven and visual sensing technologies, this paper developed digital cutting, welding, surface cleaning, spraying processes, and advanced intelligent equipment for profile steel components. A cloud virtual system for manufacturing materials of steel structures was developed to connect the business, finance, and the Internet of Things, realizing the digital management of the entire process from placing orders for steel materials to blanking in the workshop. A manufacturing execution system for the production line of profile steel components was established to collect data of processing equipment in real time and conduct visual monitoring of the processing status of components. Finally, the digital manufacturing of profile steel components and the production line were verified through engineering applications, providing a reference for industry peers to carry out related research and application work.
- profile steel components /
- digital manufacturing /
- model-driven /
- visual sensing /
- intelligent equipment

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参考文献(10)

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