Development and Performance Study of Welding Electrodes for Weathering Bridge Steel
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摘要: 针对高原复杂环境下高性能桥梁钢的需求,完成了Q500qENH、Q550qENH桥梁钢板匹配焊条的研发,并对其性能进行了研究。设计了6种不同成分焊条,对焊缝金属组织和冲击断口形貌进行了分析,探讨了熔敷金属化学成分对组织和性能的影响。焊道内组织分为柱状晶区、再热粗晶区与再热细晶区三个部分,其主要组织为针状铁素体、先共析铁素体、无碳贝氏体、块状铁素体及少量粒状贝氏体。冲击试样纤维区为均匀的韧窝,断口晶状区为准解理河流状花样以及少量韧窝。研究结果表明,针状铁素体对熔敷金属低温韧性有积极作用,3号针状铁素体占比最高,其低温冲击韧性最好。Mn、Si含量的升高,使先共析铁素体、无碳贝氏体占比增加,对低温韧性有不利影响。Ni元素可一定程度增加针状铁素体组织占比,对低温韧性有积极作用。所研制焊条与相应钢板匹配良好,满足耐候指数I≥6.5,-40 ℃冲击功≥60 J,A≥17%的任务要求。Abstract: In response to the demand for high-performance bridge steel in complex high-altitude environments, research and development of matching welding electrode for Q500qENH and Q550qENH bridge steel plates were carried out, and their performance was studied. 6 types of welding electrodes with different compositions were designed. Metallographic analysis and impact fracture morphology analysis were conducted on the weld metals, and the influence of the chemical composition of the deposited metals on the structure and properties was explored. The microstructure inside the weld bead was divided into three parts: columnar grain zone microstructure, reheated coarse grain zone microstructure, and reheated fine grain zone microstructure. The main metallographic structures were Acicular Ferrite, Proeutectoid Ferrite, Carbon Free Bainite, Block Ferrite and a small amount of Granular Bainite. The fiber area of the impact specimen had a relatively uniform dimple shaped structure. The crystalline area of the fracture surface was mostly composed of cleavage river patterns and a small amount of dimples. The research results indicated that Acicular Ferrite had a positive effect on the low-temperature toughness of deposited metals. No.3 had the highest proportion of Acicular Ferrite and the best low-temperature impact toughness. The increase in Mn and Si element content led to an increase in the proportion of Proeutectoid Ferrite and Carbon Free Bainite, while the proportion of Acicular Ferrite decreased. These factors had led to a decrease in low-temperature toughness. Ni element could increase the proportion of Acicular Ferrite tissue, which was beneficial for low-temperature toughness. The developed welding electrode matched well with the weathering steel plate, meeting the task requirements of weather resistance index I≥6.5, -40 ℃ kV2≥60 J, A≥17%.
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Key words:
- bridge steel /
- weathering steel /
- welding materials /
- deposited metal /
- low-temperature toughness
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