Experimental Research on Mechanical Properties and Tightening Methods of Stainless Steel High-Strength Bolts
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摘要: 目前,国内外有关不锈钢高强度螺栓的研究较少,且螺栓产品规格缺乏统一标准。为研究不锈钢高强度螺栓的机械性能与施拧方法,对两种新型10.9级不锈钢高强度螺栓开展了实物拉伸试验、硬度试验及紧固性能试验,获得了螺栓的抗拉强度、硬度等重要指标,确定了不锈钢高强度螺栓的预紧力与施拧工艺。结果表明:两种不锈钢高强度螺栓均满足10.9级高强度螺栓机械性能的要求;不锈钢螺栓在紧固过程中会发生咬死现象,润滑剂Molykote D-321R对不锈钢螺栓咬死的减摩润滑效果最好,可使不锈钢高强度螺栓的扭矩系数降低至钢结构用高强度螺栓扭矩系数的限值;对于扭矩法与转角法两种施加螺栓预紧力的方法,扭矩法得到的螺栓预紧力一致性更高;并提出了不锈钢高强度螺栓施工预紧力的要求,进而给出了其施工扭矩,为工程应用提供参考。Abstract: There are few researches on stainless steel high strength bolts worldwide, and there is a lack of uniform standards for bolt product specifications. In order to study the mechanical properties and tightening methods of stainless steel high strength bolts, physical tensile tests, hardness tests and tightening tests were carried out on two kinds of 10.9 grade stainless steel high-strength bolts. The tensile strength and hardness were obtained. The preload and tightening process were determined. The results showed that the two kinds of stainless steel high-strength bolts met the requirements of mechanical properties of grade 10.9 high-strength bolts. The thread galling of stainless steel bolts occurred during the tightening process. The lubricant Molykote D-321R had the best friction reduction effect on the galling and could reduce the torque coefficient of stainless steel high-strength bolts to the limit of torque coefficients of the high-strength bolts for steel structures. For the two methods of applying bolt preload, the torque method and the rotation angle method, the bolt preload obtained by the torque method was more consistent. The requirements for the construction preload of stainless steel high-strength bolts were proposed, and the construction torque was given to provide a reference for engineering application.
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Key words:
- stainless steel /
- high-strength bolt /
- mechanical properties /
- galling /
- torque coefficient /
- rotation angle method
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