Influence of Welding Effect in Different Welding Conditions on Stiffened Wallboards of Prefabricated Box-Plate Steel Structures
-
摘要: 通过ABAQUS关联DFLUX热源子程序对Q235B与Q345B钢板进行焊接模拟,并利用超声波检测方法对钢板进行焊接残余应力测试。试验发现:在焊缝热影响区上的纵向残余应力以拉应力为主,在整个焊件上横向残余应力既存在拉应力又存在压应力,且试验结果与模拟结果基本吻合,验证了ABAQUS模拟钢板焊接的可靠性。采用相同模拟方法对加劲钢板墙焊接过程进行模拟并对其焊接残余应力、焊接变形以及抗剪承载力进行分析。结果表明:加劲钢板墙的焊接残余应力与焊接变形主要发生在加劲肋与墙板焊缝处,沿焊缝方向上的残余应力均呈现上下两端小、中间大的特点;间断焊接对加劲钢板墙的高残余应力以及整体残余变形影响明显低于连续焊接;在所有焊接工况中,最小极限抗剪承载力与最大极限抗剪承载力相比下降了6.8%;对比所有工况后发现间断距离较大的焊接工况效果更好。Abstract: The welding simulations of Q235B and Q345B steel plates was conducted by ABAQUS associated DFLUX heat source subroutine, and the welding residual stress test of steel sheets was conducted by ultrasonic detection method. It was found that tensile stress was the main longitudinal residual stress in the heat-affected zone of the weld, and there was tensile stress and compressive stress in the transverse residual stress in the whole welding specimens. The test results were basically consistent with the simulation results, which verified the reliability of simulating welding of steel sheets. Using the same simulation method, the welding process of stiffened steel wallboards was simulated, and the residual stress, welding deformation, and shear capacity were analyzed. The results showed that the welding residual stress and welding deformation of the stiffened steel wallboard mainly occurred at the welding seam between the stiffening rib and the wallboard, and the residual stress along the welding seam direction was small at the upper and lower ends and large in the middle. The influence of discontinuous welding on high residual stress and overall residual deformation of stiffened steel wallboards was obviously lower than that of continuous welding. In all welding conditions, the minimum ultimate shear capacity decreased by 6.8% compared with the maximum ultimate shear capacity. After comparing all working conditions, it was found that the welding condition with a larger discontinuity distance had a better effect.
-
Key words:
- stiffened steel wallboard /
- residual stress /
- residual deformation /
- shear capacity /
- welding condition
-
[1] 兰涛,郭昌灵,门进杰,等.箱板装配式钢结构住宅振动台模型试验研究[J].工业建筑, 2018, 48(9):1-8. [2] 门进杰,张谦,兰涛,等.箱板式钢结构住宅底部加强区组合钢板墙抗震性能试验研究[J].工业建筑, 2018, 48(9):36-42. [3] 兰涛,赵廷涛,刘贵,等.箱板式钢结构住宅底部加强区的单片组合墙体有限元分析[J].钢结构, 2017, 32(11):84-90,46. [4] 兰涛,廖钒志,门进杰,等.带肋箱板式钢结构住宅底部加强区墙体抗震性能有限元分析[J].工业建筑, 2018, 48(9):63-69,197. [5] KARALIS D G, PAPAZOGLOU V J, PANTELIS D I. Mechanical response of thin SMAW arc welded structures:Experimental and numerical investigation[J]. Theoretical and Applied Fracture Mechanics, 2009, 51(2):87-94. [6] SHAN X, DAVIES C M, WANGSDAN T, et al. Thermo-mechanical modelling of a single-bead-on-plate weld using the finite element method[J]. International Journal of Pressure Vessels and Piping, 2009, 86(1):110-121. [7] 兰涛,郭彦林,郝际平,等.焊接应力对开洞钢板剪力墙极限承载力的影响[J].施工技术, 2011, 40(11):62-65,89. [8] 黄本生,陈权,杨江,等.Q345/316L异种钢焊接残余应力与变形数值模拟[J].焊接学报,2019,40(2):138-144,167. [9] DENG D, MURAKAWA H. Numerical simulation of temperature field and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurements[J]. Computational Materials Science, 2006, 37(3):269-277. [10] GOLDAK J,CHAKRAVARTI A,BIBBY M.A new finite element model for welding heat sources[J].Metallurgical Transactions B,1984,15:299-305. [11] SARKANI S, TRITCHKOV V. An efficient approach for computing residual stress in welded joints[J]. Finite Elements in Analysis and Design, 2000, 35:247-268. [12] 陈绍蕃.钢结构设计原理[M].北京:科学出版社, 2016. [13] 邓德安,清岛祥一.焊接顺序对厚板焊接残余应力分布的影响[J].焊接学报, 2011, 32(12):55-58,115-116. [14] 曹金凤,石亦平. ABAQUS有限元分析常见问题简答[M].北京:机械工业出版社, 2009.
点击查看大图
计量
- 文章访问数: 107
- HTML全文浏览量: 15
- PDF下载量: 3
- 被引次数: 0