Fatigue Load Spectrum Research of the Grid Structure Under Suspension Crane Loading
-
摘要: 悬挂吊车荷载作用下网架结构的疲劳问题在工业建筑领域备受关注。为研究网架结构在吊车荷载作用下的疲劳载荷特性,采用动态应变计对网架结构的杆件应力进行现场测试,得到实测的样本载荷数据。通过数据对比选择疲劳损伤严重的腹杆作为网架疲劳载荷谱的研究对象,综合运用数据处理、雨流计数及数理统计等方法,对设置悬挂吊车网架结构的疲劳载荷谱进行编制。在此基础上,根据悬挂吊车吊重及其频次的现场统计结果,拟合得到吊重服从对数正态概率分布模型,并给出了网架结构疲劳应力频值谱的简化分析方法,得到了网架结构在不同荷重分布参数下的疲劳应力频值谱,为设置悬挂吊车的网架结构疲劳寿命研究提供参考。Abstract: The fatigue problem of the grid structure under the load of suspended cranes has attracted much attention in the industrial building field. In order to study the fatigue load characteristics of the grid structure under the action of suspension crane loads, the stress monitoring of the members in grid structure was conducted by using dynamic strain sensors, and the sample load data was obtained. Through data comparison, the web member with severe fatigue damage was selected as the research object, and the fatigue load spectrum of the grid structure was compiled by combining the data processing, rain-flow counting and mathematical statistics. Furthermore, according to the statistical results of the suspension crane loads and frequency, the log-normal probability distribution model of the lifting weights was established by fitting, and a simplified analysis method of fatigue stress frequency spectrum of the grid structure was proposed, the fatigue stress frequency spectrum of the grid structure under different load distribution parameters was obtained. These achievements will provide references for fatigue life study of the grid structure with suspended cranes.
-
Key words:
- grid structure /
- suspension crane /
- field monitoring /
- rain-flow counting /
- fatigue load spectrum
-
[1] 雷宏刚,付强,刘晓娟. 中国钢结构疲劳研究领域的30年进展[J]. 建筑结构学报, 2010(增刊1):84-91. [2] 李旭. 回转油缸载荷谱的编制[J]. 煤炭学报, 2019(6):1923-1929. [3] 万一品,宋绪丁,吕彭民,等. 基于弯矩等效的装载机外载荷当量与载荷谱编制[J]. 长安大学学报(自然科学版), 2019(2):117-126. [4] 姚卫星. 结构疲劳寿命分析[M]. 北京:科学出版社, 2019. [5] LI G, WANG S, HE J, et al. Compilation of load spectrum of machining center spindle and application in fatigue life prediction[J]. Journal of Mechanical Science and Technology, 2019, 33(4):1603-1613. [6] YU J, ZHENG S, LIANG G, et al. Development of a program-loading spectrum for the accelerated durability test of lower control arm[J]. Journal of Testing and Evaluation, 2016, 44(3):1307-1318. [7] 潘际炎. 铁路钢桥疲劳可靠度设计及铁路桥梁疲劳荷载谱研究[J]. 铁道学报, 1992(4):58-66. [8] 幸坤涛. 在役钢结构吊车梁疲劳可靠性与安全控制研究[D]. 大连:大连理工大学, 2002. [9] 潘春宇,童乐为. 钢吊车梁疲劳设计可靠指标及分项系数研究[J]. 建筑结构学报, 2016(7):82-88. [10] 赵晓青, 岳清瑞, 郭小华, 等. 钢吊车梁疲劳评估欠载效应的等效系数法研究[J]. 建筑结构学报, 2021, 42(1):179-188. [11] KWON K, FRANGOPOL D M. Bridge fatigue reliability assessment using probability density functions of equivalent stress range based on field monitoring data[J]. International Journal of Fatigue, 2010, 32(8):1221-1232. [12] DENG Y, DING Y, LI A, et al. Fatigue reliability assessment for bridge welded details using long-term monitoring data[J]. Science China Technological Sciences, 2011, 54(12):3371-3381. [13] 张超,殷颖智,罗明纯. 新建昆明国际机场航站楼屋顶网架结构的抗火研究与设计[J]. 建筑钢结构进展, 2009, 11(5):56-62. [14] 宋涛炜,迟春,陈文明,等. 镇江体育会展中心综合训练馆组合网架楼盖结构设计[J]. 建筑结构, 2010, 40(9):58-61. [15] 孙国军,于敬海,张倩,等. 天津水上温泉欢乐谷网架结构监测与温度效应分析[J]. 建筑钢结构进展, 2012, 14(1):33-38. [16] 雷宏刚,尹德钰. 网架结构在悬挂吊车作用下疲劳问题研究进展[J]. 空间结构, 2008(4):32-36. [17] 徐国彬,崔杰. 网架结构疲劳及其疲劳寿命计算[J]. 建筑结构学报, 1994(2):25-34. [18] 闫亚杰,雷宏刚,焦晋峰,等. 螺栓球节点网架结构中高强度螺栓常幅疲劳计算方法的建立[J]. 建筑结构学报, 2010(增刊1):92-97. [19] YANG X, LEI H, CHEN Y F. Constant amplitude fatigue test research on M20 high-strength bolts in grid structure with bolt-sphere joints[J]. Advances in Structural Engineering, 2016, 20(10):1466-1475. [20] YANG X, LEI H. Constant amplitude fatigue test of high strength bolts in grid structures with bolt-sphere joints[J]. Steel and Composite Structures, 2017, 25(5):571-579. [21] QIU B, LEI H, YANG X, et al. Variable amplitude fatigue test of M30 high-strength bolt in bolt-sphere joint grid structures[J]. Steel and Composite Structures, 2019, 33(3):433-444. [22] QIU B, YANG X, ZHOU Z, et al. Experimental study on fatigue performance of M30 high-strength bolts in bolted spherical joints of grid structures[J]. Engineering Structures, 2020, 205:110-123. [23] ZHANG J, LEI H, JIN S. Experimental study on constant-amplitude fatigue performance of weld toe in steel tube of welded hollow spherical joints in grid structures[J]. Advances in Materials Science and Engineering, 2019, 2019:1-12. [24] 马晋鲁. 空间网格结构钢管-焊接空心球悬挂吊点静力及常幅疲劳性能试验和理论研究[D]. 太原:太原理工大学, 2017. [25] 刘国祥. 基于现场调研的螺栓球网架结构悬挂吊车疲劳载荷谱编制及残余疲劳寿命评估[D]. 太原:太原理工大学, 2018. [26] 贺海强. 焊接空心球节点网架结构疲劳载荷谱的理论研究及关键节点变幅疲劳寿命估算[D]. 太原:太原理工大学, 2017. [27] 冯帅. 螺栓球节点网架疲劳载荷谱仿真及疲劳寿命估算[D]. 太原:太原理工大学, 2017. [28] 张建丽. 网架结构焊接空心球节点钢管焊趾处常幅疲劳性能的试验及理论研究[D]. 太原:太原理工大学, 2019. [29] HUANG N E, SHEN Z, LONG S R, et al. The empirical mode decomposition and the Hilbert spectrum for nonlinear and non-stationary time series analysis[J]. Proceedings Mathematical Physical & Engineering Sciences, 1998,454(1971):903-995. [30] 盛骤,谢式千,潘承毅. 概率论与数理统计[M]. 4版. 北京:高等教育出版社, 2008. [31] 赵少汴. 抗疲劳设计手册[M]. 北京:机械工业出版社, 2015. [32] 邱斌, 雷宏刚, 白少华. 悬挂吊车作用下网架结构应力监测与模拟分析[J]. 广西大学学报(自然科学版), 2021,46(5):1119-1129.
点击查看大图
计量
- 文章访问数: 61
- HTML全文浏览量: 6
- PDF下载量: 1
- 被引次数: 0