3D打印混凝土工作及力学性能研究进展

史庆轩; 万胜木

doi:10.13204/j.gyjzG21072405

3D打印混凝土工作及力学性能研究进展

doi: 10.13204/j.gyjzG21072405

史庆轩^1,2,3,
万胜木²

1. 西部绿色建筑国家重点实验室/西安建筑科技大学, 西安 710055;
2. 西安建筑科技大学土木工程学院, 西安 710055;
3. 西安建筑科技大学结构工程与抗震教育部重点实验室, 西安 710055

基金项目:

国家自然科学基金项目(51878540)。

详细信息

作者简介:
史庆轩,男,1963年出生,博士,教授,博士生导师。电子信箱:shiqx@xauat.edu.cn

计量
- 文章访问数: 340
- HTML全文浏览量: 32
- PDF下载量: 19
- 被引次数: 0
出版历程
- 收稿日期: 2021-07-24
- 网络出版日期: 2022-07-23
- 刊出日期: 2022-07-23

Research Progress on Working and Mechanical Properties of 3D Printed Concrete

SHI Qingxuan^1,2,3,
WAN Shengmu²

1. State Key Laboratory of Green Building in Western China, Xi'an University of Architecture & Technology, Xi'an 710055, China;
2. School of Civil Engineering, Xi'an University of Architecture & Technology, Xi'an 710055, China;
3. Key Lab of Structural Engineering and Earthquake Resistance, Ministry of Education(XAUAT), Xi'an 710055, China

摘要

摘要: 3D打印混凝土因具有无模化、智能化施工的显著优势,应用潜力巨大,已逐渐成为世界各地快速上升的研究热点。目前国内外研究人员已对其工作性能和力学性能展开了研究,前者主要包括流动性、可挤出性和建造性能,后者主要包括抗压强度、抗折强度和层间粘结强度。为此基于国内外3D打印混凝土的研究现状,首先对其工作性能和力学性能展开具体评述,着重介绍了现阶段对此采取的研究方法和获得的研究成果;然后概述了3D打印混凝土在性能研究和实际应用中存在的主要问题,同时针对其普遍存在的抗拉强度低和延性不足问题总结和分析了目前的解决方法,并指出未来的研究方向,有助于推动3D混凝土打印技术的研究和应用。
- 3D打印混凝土 /
- 工作性能 /
- 力学性能 /
- 抗拉强度
Abstract: 3D printed concrete has significant advantages in moldless and intelligent construction and has huge application potential. It has gradually become a rapidly rising research hotspot all over the world. At present, researchers at home and abroad have carried out research on its working and mechanical properties. The former mainly includes flowability, extrudability and buildability performance, while the latter mainly includes compressive strength, flexural strength and interlayer bond strength. Therefore, based on the current research status of 3D printed concrete at home and abroad, firstly, a specific review of its working properties and mechanical properties was carried out, with a focus on the research methods and research results obtained at this stage. Then, the main problems existing in the performance research and practical application of 3D printed concrete were summarized. At the same time, the current solutions were summarized and analyzed in view of the problems of low tensile strength and insufficient ductility. The future research direction was also pointed out, which could promote the research and application of 3D concrete printing technology.
- 3D printed concrete /
- working properties /
- mechanical properties /
- tensile strength

HTML全文

参考文献(73)

[1]	KHOSHNEVIS B, DUTTON R. Innovative rapid prototyping process makes large sized, smooth surfaced complex shapes in a wide variety of materials[J]. Materials and Technology, 1998, 13(2):53-56.
[2]	蔡建国,张骞,杜彩霞,等. 3D打印混凝土技术的研究现状与发展趋势[J].工业建筑. 2021, 51(6):1-8.
[3]	LIM S, BUSWELL R A, LE T T, et al. Development in construction-scale additive manufacturing processing[J]. Automation in Construction, 2012, 21:262-268.
[4]	GOSSELIN C, DUBALLET R H, ROUX P H, et al. Large-scale 3D printing of ultra-high performance concrete:a new processing route for architects and builders[J]. Materials and Design, 2016, 100:102-109.
[5]	BOS F, WOLFS R, AHMED Z, et al. Additive manufacturing of concrete in construction:potentials and challenges of 3D concrete printing[J]. Virtual and Physical Prototyping, 2016, 11:209-225.
[6]	ASPRONE D, AURICCHIOB F, MENNA C, et al. 3D printing of reinforced concrete elements:technology and design approach[J]. Construction and Building Materials, 2018, 165:218-231.
[7]	ZHANG J C, WANG J L, DONG S F, et al. A review of the current progress and application of 3D printed concrete[J]. Composites Part A, 2019, 125. DOI: 10.1016/j.compositesa.2019.105533.
[8]	RASHID A A, KHAN S A, AL-GHAMDI S G, et al. Additive manufacturing:technology, applications, markets, and opportunities for the built environment[J]. Automation in Construction, 2020, 118. DOI: 10.1016/j.autcon.2020.103268.
[9]	SOUZA M T, FERREIRA I M, MORAES E G, et al. 3D printed concrete for large-scale buildings:an overview of rheology, printing parameters, chemical admixtures, reinforcements, and economic and environmental prospects[J]. Journal of Building Engineering, 2020, 32. DOI: 10.1016/j.jobe.2020.101833.
[10]	SCHUTTER G D, LESAGE K, MECHTCHERINE V, et al. Vision of 3D printing with concrete:technical, economic and environmental potentials[J]. Cement and Concrete Research, 2018, 112:25-36.
[11]	MAZHOUD B, PERROT A, PICANDET V, et al. Underwater 3D printing of cement-based mortar[J]. Construction and Building Materials, 2019, 214:458-467.
[12]	ASPRONE D, MENNA C, BOS F P, et al. Rethinking reinforcement for digital fabrication with concrete[J]. Cement and Concrete Research, 2018, 112:111-121.
[13]	张翼,朱艳梅,任强,等. 3D打印建筑技术及其水泥基材料研究进展评述[J].硅酸盐通报. 2021, 40(6):1796-1807.
[14]	BADUGE S K, NAVARATNAM S, ABU-ZIDAN Y, et al. Improving performance of additive manufactured (3D printed) concrete:a review on material mix design, processing, interlayer bonding, and reinforcing methods[J]. Structures, 2021, 29:1597-1609.
[15]	张超,邓智聪,侯泽宇,等.混凝土3D打印研究进展[J].工业建筑, 2020, 50(8):16-21.
[16]	MA G W, LI Z J, WANG L. Printable properties of cementitious material containing copper tailings for extrusion based 3D printing[J]. Construction and Building Materials, 2018, 162:613-627.
[17]	BAZ B, AOUAD G, REMOND S. Effect of the printing method and mortar's workability on pull-out strength of 3D printed elements[J]. Construction and Building Materials, 2020, 230. DOI: 10.1016/j.conbuildmat.2019.117002.
[18]	赵颖,刘维胜,王欢,等.石灰石粉对3D打印水泥基材料性能的影响[J].材料导报, 2020, 34(36):217-220.
[19]	朱艳梅,张翼,蒋正武.羟丙基甲基纤维素对3D打印砂浆性能影响研究[J].建筑材料学报, 24(6):1123-1130.
[20]	赵仁文.立井井壁3D打印混凝土配合比优化及其硬化性能研究[D].徐州:中国矿业大学, 2019:72-81.
[21]	肖博丰,李古,张广虎.耐碱玻璃纤维掺量对3D打印砂浆性能的影响研究[J].硅酸盐通报. 2021, 40(6):1889-1894.
[22]	NOURA K, GEORGES A, KHADIJA E C, et al. Use of calcium sulfoaluminate cement for setting control of 3D-printing mortars[J]. Construction and Building Materials, 2017, 157:382-391.
[23]	孙晓燕,乐凯迪,王海龙,等.挤出形状/尺寸对3D打印混凝土力学性能影响研究[J].建筑材料学报, 2020, 23(6):1313-1320.
[24]	HOU S D, DUAN Z H, XIAO J Z, et al. A review of 3D printed concrete:performance requirements, testing measurements and mix design[J]. Construction and Building Materials, 2021, 273. DOI: 10.1016/j.conbuildmat.2020.121745.
[25]	LE T T, AUSTIN S A, LIM S, et al. Mix design and fresh properties for high-performance printing concrete[J]. Materials and Structures, 2012, 45:1221-1232.
[26]	杨钱荣,赵宗志,肖建庄,等.矿物掺合料与外加剂对3D打印砂浆性能的影响[J].建筑材料学报, 2021, 24(2):412-418.
[27]	王亚坤,杨钱荣.添加剂对3D打印轻骨料混凝土流变性和可打印性的影响[J].建筑材料学报. 2021, 24(4):749-757.
[28]	MECHTCHERINE V, BOS F P, PERROT A, et al. Extrusion-based additive manufacturing with cement-based materials-production steps, processes, and their underlying physics:a review[J]. Cement and Concrete Research, 2020, 132:1-14.
[29]	SECRIERU E, MOHAMED W, FATAEI S, et al. Assessment and prediction of concrete flow and pumping pressure in pipeline[J]. Cement and Concrete Composites, 2020, 107. DOI: 10.1016/j.cemconcomp.2019.103495.
[30]	ROUSSEL N. Rheological requirements for printable concretes[J]. Cement and Concrete Research, 2018, 112:76-85.
[31]	SOUZA M T, FERREIRA I M, MORAES E G, et al. 3D printed concrete for large-scale buildings:an overview of rheology, printing parameters, chemical admixtures, reinforcements, and economic and environmental prospects[J]. Journal of Building Engineering, 2020, 32. DOI: 10.1016/j.jobe.2020.101833.
[32]	蔺喜强,张涛,霍亮,等.快硬早强混凝土3D打印施工方法及应用[J].混凝土, 2018(7):141-145.
[33]	王里,王伯林,白刚,等. 3D打印混凝土各向异性力学性能研究[J].实验力学, 2020, 35(2):243-250.
[34]	HIROKI O, VENKATSH N N, VIKTOR M. Developing and testing of strain-hardening cement-based composites (SHCC) in the context of 3D-printing[J]. Materials, 2018,11. DOI: 10.3390/ma11081375.
[35]	PAPACHRISTOFOROU M, MITSOPOULOS V, STEFANIDOU M. Evaluation of workability parameters in 3D printing concrete[J]. Procedia Structural Integrity, 2018, 10:155-162.
[36]	MALAEB Z, HACHEM H, TOURBAH A, et al. 3D concrete printing:machine and mix design[J]. International Journal of Civil Engineering and Technology, 2015, 6:14-22.
[37]	刘巧玲,杨钱荣,李雨航,等.一种3D打印建筑砂浆堆积性能测试装置:106568926A[P]. 2016-10-31.
[38]	JOH C, LEE J, BUI T Q, et al. Buildability and mechanical properties of 3D printed concrete[J]. Materials, 2020, 13. DOI: 10.3390/ma13214919.
[39]	李维红,常西栋,王乾,等.矿物掺合料对3D打印水泥基材料性能的影响[J].硅酸盐通报, 2020, 39(10):3101-3107.
[40]	马国伟,柴艳龙,王里,等. 3D打印陶砂轻质混凝土的制备与力学性能测试[J].实验力学, 2020, 35(1):58-66.
[41]	刘致远. 3D打印水泥基材料流变性能调控及力学性能表征[D].北京:中国建筑材料科学研究总院, 2019:41-52.
[42]	ZHANG C, HOU Z Y, CHEN C, et al. Design of 3D printable concrete based on the relationship between flowability of cement paste and optimum aggregate content[J]. Cement and Concrete Composites, 2019, 104:1-10.
[43]	WOLFS R J M, BOS F P, SALET T A M. Early age mechanical behaviour of 3D printed concrete:numerical modelling and experimental testing[J]. Cement and Concrete Research, 2018, 106:103-116.
[44]	JAYATHILAKAGE R, RAJEEV P, SANJAYAN J. Yield stress criteria to assess the buildability of 3D concrete printing[J]. Construction and Building Materials, 2020, 240. DOI: 10.1016/j.conbuildmat.2019.117989.
[45]	史庆轩,万胜木. 3D打印混凝土建造性能的量化模型研究[J].工业建筑. 2021, 51(6):16-23.
[46]	SUIKER A S J. Mechanical performance of wall structures in 3D printing processes:theory, design tools and experiments[J]. International Journal of Mechanical Sciences, 2018, 137:145-170.
[47]	SUIKER A S J, WOLFS R J M, LUCAS S M, et al. Elastic buckling and plastic collapse during 3D concrete printing[J]. Cement and Concrete Research, 2020, 135. DOI: 10.1016/j.cemconres.2020.106016.
[48]	ZHANG Y, ZHANG Y S, SHE W, et al. Rheological and harden properties of the high-thixotropy 3D printing concrete[J]. Construction and Building Materials, 2019, 201:278-285.
[49]	PANDA B, PAUL S C, TAN M J. Anisotropic mechanical performance of 3D printed fiber reinforced sustainable construction material[J]. Materials Letters, 2017, 209:146-149.
[50]	WOLFS R J M, BOS F P, SALET T A M. Hardened properties of 3D printed concrete:the influence of process parameters on interlayer adhesion[J]. Cement and Concrete Research, 2019, 119:132-140.
[51]	PAUL S C, TAY Y W D, PANDA B, et al. Fresh and hardened properties of 3D printable cementitious materials for building and construction[J]. Archives of Civil and Mechanical Engineering, 2018, 18:311-319.
[52]	RAHUL A V, SANTHANAM M, MEENA H, et al. Mechanical characterization of 3D printable concrete[J]. Construction and Building Materials, 2019, 227. DOI: 10.1016/j.conbuildmat.2019.116710.
[53]	SANJAYAN J G, NEMATOLLAHI B, XIA M, et al. Effect of surface moisture on inter-layer strength of 3D printed concrete[J]. Construction and Building Materials, 2018, 172:468-475.
[54]	LE T T, AUSTIN S A, LIM S, et al. Hardened properties of high-performance printing concrete[J]. Cement and Concrete Research, 2012, 42:558-566.
[55]	黎宝山,姚一鸣,鲁聪.挤出型3D打印混凝土力学性能研究进展[J].混凝土与水泥制品, 2021(3):1-6.
[56]	ALCHAAR A S, AL-TAMIMI A K. Mechanical properties of 3D printed concrete in hot temperatures[J]. Construction and Building Materials, 2021, 266. DOI: 10.1016/j.conbuildmat.2020.120991.
[57]	MA G W, LI Z J, WANG L, et al. Mechanical anisotropy of aligned fiber reinforced composite for extrusion-based 3D printing[J]. Construction and Building Materials, 2019, 202:770-783.
[58]	朱彬荣,潘金龙,周振鑫,等. 3D打印高延性水泥基复合材料的单轴受拉和受压行为[J].硅酸盐学报, 2021, 49(5):1-11.
[59]	PANDA B, PAUL S C, MOHAMED N A N, et al. Measurement of tensile bond strength of 3D printed geopolymer mortar[J]. Measurement, 2018, 113:108-106.
[60]	TAY Y W D, TING G H A, QIAN Y, et al. Time gap effect on bond strength of 3D-printed concrete[J]. Virtual and Physical Prototyping, 2019, 14. DOI: 10.1080/17452759.2018.1500420.
[61]	李俊霖. 3D打印混凝土层间粘结性能及打印拱结构稳定性能分析[D].哈尔滨:哈尔滨工业大学, 2020:16-26.
[62]	刘致远,王振地,王玲,等. 3D打印水泥净浆层间拉伸强度及层间剪切强度[J].硅酸盐学报, 2019, 47(5):648-652.
[63]	BUSWELL R A, LEAL DE SILVA W R, JONES S Z, et al. 3D printing using concrete extrusion:a roadmap for research[J]. Cement and Concrete Research, 2018, 112:37-49.
[64]	MOELICH G M, KRUGER J, COMBRINCK R. Plastic shrinkage cracking in 3D printed concrete[J]. Composites Part B, 2020, 200. DOI: 10.1016/j.compositesb.2020.108313.
[65]	ZAREIYAN B, KHOSHNEVIS B. Effects of interlocking on interlayer adhesion and strength of structures in 3D printing of concrete[J]. Automation in Construction, 2017, 83:212-221.
[66]	MARCHMENT T, SANJAYAN J, XIA M. Method of enhancing interlayer bond strength in construction scale 3D printing with mortar by effective bond area amplification[J]. Materials and Design, 2019, 169. DOI: 10.1016/j.matdes.2019.107684.
[67]	HOSSEINIA E, ZAKERTABRIZIA M, KORAYEM A H, et al. A novel method to enhance the interlayer bonding of 3D printing concrete:an experimental and computational investigation[J]. Cement and Concrete Composites, 2019, 99:112-119.
[68]	HAMBACH M, VOLKMER D. Properties of 3D-printed fiber-reinforced Portland cement paste[J]. Cement and Concrete Composites, 2017, 79:62-70.
[69]	BOS F P, AHMED Z Y, JUTINOV E R, et al. Experimental exploration of metal cable as reinforcement in 3D printed concrete[J]. Materials, 2017, 10:1-22.
[70]	MARCHMENT T, SANJAYAN J. Mesh reinforcing method for 3D concrete printing[J]. Automation in Construction, 2020, 109. DOI: 10.1016/j.autcon.2019.102992.
[71]	LIM J H, PANDA B, PHAM Q C. Improving flexural characteristics of 3D printed geopolymer composites with in-process steel cable reinforcement[J]. Construction and Building Materials, 2018, 178:32-41.
[72]	ASSAAD J J, YASSIN A A, ALSAKKA F, et al. A modular approach for steel reinforcing of 3D printed concrete-preliminary study[J]. Sustainability, 2020, 12. DOI: 103390/su12104062.
[73]	孙晓燕,叶柏兴,王海龙,等. 3D打印混凝土材料与结构增强技术研究进展[J].硅酸盐学报. 2021, 49(5):878-886.