Experimental Research on Mechanical and Thermal Properties of Four Insulating Materials for Heat Bridge Effect
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摘要: 热断桥连接技术可以有效解决钢结构外挑构件冷热桥问题,热断桥材料的选用是热断桥节点技术的核心,目前关于热断桥连接和热断桥材料的研究较少。通过调研,筛选出尼龙6、刚性聚氯乙烯、环氧树脂玻璃纤维和聚醚醚酮作为热断桥备选材料;针对以上4种材料进行了40个试件的压缩性能试验和12个试件的导热系数测定试验,获得了4种复合材料的压缩强度、压缩弹性模量、导热系数等物理性能指标;采用"最远点法"得到了材料的屈服点,利用Sherwood-Frost模型拟合得到了4种材料的受压本构模型;结合材料力学性能、热工性能和经济性,综合分析了4种材料作为热断桥材料的适应性。结果表明:尼龙6、刚性聚氯乙烯和聚醚醚酮试件呈延性破坏模式,环氧树脂玻璃纤维呈脆性分层破坏模式;尼龙6、刚性聚氯乙烯和聚醚醚酮三种材料的屈服强度分别为60.1,50.4,125.8 MPa,导热系数分别为0.175 5,0.142 4,0.231 8 W/(m·K);综合考虑力学性能、热工性能和经济性,环氧树脂玻璃纤维综合性能最好,尼龙6次之,刚性聚氯乙烯最低,聚醚醚酮由于成本过高,不适宜作为热断桥材料。Abstract: Thermal break connection can effectively deal with the problem of thermal bridge effect within the overhanging steel components. The selection of thermal insulation materials is a key to thermal break connection technology while there are few research focused on it. Materials of PA6, PVC, FR4 and PEEK were selected for the potential insulating materials through extensive investigations. A total of 40 compressive tests and 12 thermal conductivity tests of PA6, PVC, FR4 and PEEK were conducted, and their compressive strength, compressive modulus of elasticity, and thermal conductivity coefficients were recorded. The yielding points were studied by using the Farthest Point Method, and the compressive constitute models were obtained by curve-fitting according to Sherwood-Frost model. Combined with the performances of these four materials including mechanical properties, thermal properties and economy, the adaptability of these four materials used in thermal break connections was analyzed. The results indicated that PA6, PVC and PEEK specimens showed a ductile failure mode, while FR4 showed a laminated brittle failure mode. The tested yield strength were 60.1, 50.4 and 125.8 MPa respectively for PA6, PVC and PEEK, while their thermal conductivity coefficients were 0.1755, 0.1424 and 0.2318 W/(m·K), respectively. It was found that FR4 showed the best comprehensive performance while PA6 took the second place, and PVC took the last place. Due to its high cost, PEEK is not appropriate for thermal break material in practical engineering.
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