RESEARCH ON METHODS FOR PREDICTING BEARING PERFORMANCE OF CFRP-ALUMINUM LAMINATE BEAM WITH DOUBLE-CHANNEL CROSS SECTION
-
摘要: 为了研究具有双槽形异型截面的碳纤维增强铝合金层合板梁的弯曲承载性能,采用压力模压热固化成形工艺制备了两组碳纤维铺层结构分别为[0°/90°/0°]和[45°/0°/-45°]的双槽形截面层合板梁构件,进行了四点弯曲试验,获得了不同试件的极限弯曲荷载和破坏模式。针对二维Hashin失效准则的局限性,采用FORTRAN语言编写了适用于ABAQUS/Explicit显式分析算法的VUMAT子程序,实现了基于三维Hashin失效准则的CFRP层渐进损伤的数值模拟分析功能,对双槽形层合板梁的承载性能和破坏形式进行了分析。同时,基于经典层合板理论提出了一种预测碳纤维增强铝合金层合板梁安全承载力的理论方法。试验、数值模拟与理论计算结果的比较表明,所提出的安全承载力计算方法可用于预测碳纤维增强铝合金槽形截面层合板梁的安全承载力,可应用于异形截面层合板梁构件的设计。
-
关键词:
- 碳纤维增强铝合金层合板 /
- 槽形截面梁 /
- 弯曲承载性能 /
- 渐进失效分析 /
- 理论预测模型
Abstract: In this paper, flexural bearing capacity of carbon fiber reinforced aluminum laminate (CARALL) beams, with a double-channel cross section and a 3/2 laminated configuration, were experimentally and numerically studied. Two types of specimens using different carbon fiber layup configurations ([0°/90°/0°] and[45°/0°/-45°]) were fabricated by the pressure molding thermal curing forming process. The double-channel CARALL beams were then subjected to static four-point bending tests to determine their ultimate behaviors in terms of ultimate bearing capacity and failure modes. In view of the shortcomings of two-dimensional Hashin failure criterion, the user-defined FORTRAN subroutine VUMAT suitable for ABAQUS/Explicit solver and analysis algorithm was established to obtain a progressive damage prediction of CFRP layer based on three-dimensional Hashin failure criterion. The bearing capacity and failure modes of the proposed CARALL beams with double-channel cross-section were then numerally analyzed. Meanwhile, a theoretical method for predicting the safe bearing capacity of CARALL beams was proposed based on the classic laminate theory. Comparisons of the experimental, numerical, and theoretical results demonstrated good agreement, indicating that the proposed theoretical method was feasible for predicting the safe bearing capacity of CARALL beams with double-channel cross section and could be applied to the design of laminate beam components with special-shaped section. -
[1] BRITTANI R R, ASHLEY P T. Portable and Rapidly Deployable Bridges:Historical Perspective and Recent Technology Developments[J]. Journal of Bridge Engineering, 2013, 18:1074-1085. [2] ZHANG D D, LYU Y R, ZHAO Q L, et al. Development of Lightweight Emergency Bridge Using GFRP-Metal Composite Plate-Truss Girder[J]. Engineering Structures, 2019, 196. DOI: 10.1016/j.engstruct.2019.109291. [3] ZHANG D D, YUAN J X, ZHAO Q L, et al. Static Performance of A New GFRP-Metal String Truss Bridge Subjected to Unsymmetrical Loads[J]. Steel and Composite Structures, 2020, 35(5):641-657. [4] SINMAZÇELIK T, AVCU E, BORA M O, et al. A Review:Fibre Metal Laminates,Background, Bonding Types and Applied Test Methods[J]. Materials and Design, 2011, 32:3671-3685. [5] DING Z R, WANG H Y, LUO J M, et al. A Review on Forming Technologies of Fibre Metal Laminates[J]. International Journal of Lightweight Materials and Manufacture, 2020, 4(1):110-126. [6] KAVITHA K, VIJAYAN R, SATHISHKUMAR T. Fibre-Metal Laminates:A Review of Reinforcement and Formability Characteristics[J]. Materials Today:Proceedings, 2020, 22:601-605. [7] CAPRINO G, IACCARINO P, LAMBOGLIA A. The Effect of Shear on the Rigidity in the Three Point Bending of Unidirectional CFRP Laminates Made of T800H/3900-2[J]. Composite Structures, 2009, 88:360-376. [8] DONG C S, JAYAWARDENA H, DAVIES I J. Flexural Properties of Hybrid Composites Reinforced by S-2 Glass and T700S Carbon Fibres[J]. Composites Part B:Engineering, 2012, 43:573-581. [9] ALHASHMY H A, NGANBE M. Laminate Squeeze Casting of Carbon Fiber Reinforced Aluminum Matrix Composites[J]. Materials & Design, 2015, 67:154-158. [10] XUE J, WANG W X, ZHANG J Z, et al. Progressive Failure Analysis of the Fiber Metal Laminates Based on Chopped Carbon Fiber Strands[J]. Journal of Reinforced Plastics and Composites, 2015, 34(5):364-376. [11] DHALIWAL G S, NEWAZ G M. Experimental and Numerical Investigation of Flexural Behavior of Carbon Fiber Reinforced Aluminum Laminates[J]. Journal of Reinforced Plastics and Composites, 2016, 35(12):945-956. [12] ZAKARIA AZ, SHELESH-NEZHAD K, CHAKHERLOU TN, et al. Effects of Aluminum Surface Treatments on the Interfacial Fracture Toughness of Carbon-Fiber Aluminum Laminates[J]. Engineering Fracture Mechanics, 2017, 172:139-151. [13] KHAN F, QAYYUM F, ASGHAR W, et al. Effect of Various Surface Preparation Techniques on the Delamination Properties of Vacuum Infused Carbon Fiber Reinforced Aluminum Laminates (CARALL):Experimentation and Numerical Simulation[J]. Journal of Mechanical Science and Technology, 2017, 31(11):5265-5272. [14] OSAPIUK M, BIENIAS J, SUROWSKA B. Analysis of the Bending and Failure of Fiber Metal Laminates Based on Glass and Carbon Fibers[J]. Science and Engineering of Composite Materials, 2018, 25(6):1095-1106. [15] XU R H, HUANG YX, LIN Y, et al. In Plane Flexural Behaviour and Failure Prediction of Carbon Fibre Reinforced Aluminium Laminates[J]. Journal of Reinforced Plastics and Composites, 2017, 36(18):1384-1399. [16] LIN Y, HUANG Y X, HUANG T, et al. Characterization of Progressive Damage Behaviour and Failure Mechanisms of Carbon Fiber Reinforced Aluminium Laminates Under Three-Point Bending[J]. Thin-Walled Structures, 2019, 135:494-506. [17] 毛才文,莫凡,彭亚南, 等. 碳纤维增强环氧树脂复合材料层合板结构及间隙尺寸对铆接性能的影响[J]. 复合材料学报, 2018, 35(12):3280-3297. [18] ZHANG Y H, YAN L L, MIAO M H, et al. Microstructure and Mechanical Properties of Z-Pinned Carbon Fiber Reinforced Aluminum Alloy Composites[J]. Materials & Design, 2015, 86:872-877. [19] KIM J G, KIM H C, KWON J B, et al. Tensile Behavior of Aluminum/Carbon Fiber Reinforced Polymer Hybrid Composites at Intermediate Strain Rates[J]. Journal of Composite Materials, 2015, 49:1179-1193. [20] ANDRÉ N M, GOUSHEGIR S M, SANTOS J F, et al. Friction Spot Joining of Aluminum Alloy 2024-T3 and Carbon-Fiber-Reinforced Poly(Phenylene Sulfide) Laminate with Additional PPS Film Interlayer:Microstructure, Mechanical Strength and Failure Mechanisms[J]. Composites Part B:Engineering, 2016, 94(1):197-208. [21] LIN Y, HUANG Y X, HUANG T, et al. Open-Hole Tensile Behavior and Failure Prediction of Carbon Fibre Reinforced Aluminium Laminates[J]. Polymer Composites, 2018, 39:4123-4138. [22] BOTELHO E C, SILVA R A, PARDINI LC, et al. Evaluation of Adhesion of Continuous Fibe-Epoxy Composite/Aluminum Laminates[J]. Journal of Adhesion Science and Technology, 2004, 18:1799-1813. [23] MAKEEV A. Interlaminar Shear Fatigue Behavior of Glass/epoxy and Carbon/Epoxy Composites[J]. Composites Science and Technology, 2013, 80:93-100. [24] LI X, GAO W, LIU W. Post-Buckling Progressive Damage of CFRP Laminates with a Large-Sized Elliptical Cutout Subjected to Shear Loading[J]. Composite Structures, 2015, 128:313-321. [25] CORTES P, CANTELL W J. The Tensile and Fatigue Properties of Carbon Fiber-Reinforced Peek-Titanium Fiber-Metal Laminates[J]. Journal of Reinforced Plastics and Composites, 2004, 23:1615-1623. [26] LIU P F, CHU J K, LIU Y L, et al. A Study on the Failure Mechanisms of Carbon Fiber/Epoxy Composite Laminates Using Acoustic Emission[J]. Materials & Design, 2012, 37:228-235. [27] MONTESANO J, FAWAZ Z, BOUGHERARA H. Use of Infrared Thermography to Investigate the Fatigue Behavior of a Carbon Fiber Reinforced Polymer Composite[J]. Composite Structures, 2013, 97:76-83. [28] STOLL M M, WEIDENMANN K A. Fatigue of Fiber-Metal-Laminates with Aluminum Core, CFRP Face Sheets and Elastomer Interlayers (FMEL)[J]. International Journal of Fatigue, 2018, 107:110-118. [29] BIENIAS J, JAKUBCZAK P. Low Velocity Impact Resistance of Aluminium/Carbon-Epoxy Fiber Metal Laminates[J]. Composite Theory and Practice, 2012, 12:193-197. [30] WANG B, XIONG J, WANG X J, et al. Energy Absorption Efficiency of Carbon Fiber Reinforced Polymer Laminates Under High Velocity Impact[J]. Materials & Design, 2013, 50:140-148. [31] MORINIERE F D, ALDERLIESTEN R C, SADIGHI M, et al. An Intergrated Study on the Low-Velocity Impact Response of the GLARE Fiber-Metal Laminate[J]. Composite Structures, 2013, 100:89-103. [32] BIENIAS J, JAKUBCZAK P, SUROWSKA B, et al. Low-Energy Impact Behaviour and Damage Characterization of Carbon Fibre Reinforced Polymer and Aluminium Hybrid Laminates[J]. Archives of Civil and Mechanical Engineering, 2015, 15:925-932. [33] YU G C, WU L Z, MA L, et al. Low Velocity Impact of Carbon Fiber Aluminum Laminates[J]. Composite Structures, 2015, 119:757-766. [34] JAROSLAW B, BARBARA S, PATRYK J. The Comparison of Low-Velocity Impact Resistance of Aluminum/Carbon and Glass Fiber Metal Laminates[J]. Polymer Composites, 2016, 37:1056-1063. [35] KABOGLU C, MOHAGHEGHIAN I, ZHOU J, et al. High-Velocity Impact Deformation and Perforation of Fibre Metal Laminates[J]. Journal of Materials Science, 2017, 534:4209-4228. [36] DHALIWAL G S, NEWAZ G M. Compression After Impact Characteristics of Carbon Fiber Reinforced Aluminum Laminates[J]. Composite Structures, 2017, 160:1212-1224. [37] 沈勇,柯俊,吴震宇, 等. 不同编织角碳纤维增强聚合物复合材料-Al方管的吸能特性[J]. 复合材料学报, 2020, 37(3):591-600. [38] SHIN D K, KIM H C, LEE J J. Numerical Analysis of the Damage Behavior of An Aluminum/CFRP Hybrid Beam Under Three Point Bending[J]. Composites Part B:Engineering, 2014, 56:397-407. [39] YOKOYAMA T, NAKAI K, KOMATSUBARA Y.Constitutive Modeling of Mechanical Behavior of Friction Stir Welded AA2024-T3 Butt Joints Under In-Plane Tension and Through-Thickness Compression[J]. Journal of the Japanese Society for Experimental Mechanics, 2013, 13:114-119.
点击查看大图
计量
- 文章访问数: 78
- HTML全文浏览量: 9
- PDF下载量: 0
- 被引次数: 0